Heat Illness Prevention Plan

Cal/OSHA §§3395–3396 · Oregon OAR 437-002-0156 · Washington WAC 296-62-095 · OSHA General Duty Clause | EHS Community Template

SECTION 1 — SCOPE & HIGH-HEAT WORK AREAS
SECTION 2 — WATER, REST & SHADE REQUIREMENTS
RequirementStandard ConditionsHigh-Heat Conditions (CA ≥95°F; OR heat index ≥90°F; WA ≥90°F)Location / Method
WaterFresh, suitably cool, free, close to work; enough for 1 quart per worker per hour for the shift (CA 8 CCR 3395(c))Remind workers throughout the shift to drink water (CA 3395(e)(4))
RestPreventive cool-down rest in the shade whenever a worker needs it; check them for symptoms and don't order them back to work until symptoms have gone (CA 3395(d)(3))Mandatory cool-down rest where your rule sets it: WA 10 min every 2 h at 90°F, 15 min every hour at 100°F (WAC 296-62-09547); OR a written rest-break schedule from heat index 90°F (OAR 437-002-0156(5)(e)); CA agriculture 10 min every 2 h at 95°F (3395(e)(6))
ShadeEnough shade for all resting workers at one timeAir-conditioned shelter if available
SECTION 3 — ACCLIMATIZATION SCHEDULE

New workers, and workers returning after an absence of 7 days or more, build up to full exposure using the schedule below. Closely observe them for their first 14 days: California requires this for employees newly assigned to a high-heat area (8 CCR 3395(g)(2)), and Washington for new workers and those returning after 7 or more days away (WAC 296-62-09545). Oregon requires a written acclimatization plan (OAR 437-002-0156(7)). The percentages follow the CDC/NIOSH approach of no more than 20% of the usual time in the heat on day 1, increasing by no more than 20% a day.

Day(s)Maximum % of Usual Time in the HeatSupervisor Check-in Frequency
Day 120%Every hour
Days 2–340%Every hour
Days 4–560%Every 2 hours
Days 6–780%Every 2 hours
Days 8–14100%Close observation continues through day 14
SECTION 4 — HEAT ILLNESS RECOGNITION & RESPONSE
ConditionSigns & SymptomsRequired Response
Heat Cramps Muscle pains/spasms during heavy work in heat Rest in cool area; drink water or electrolyte solution; return to work only if cramps resolve
Heat Exhaustion Heavy sweating, weakness, cold/pale/clammy skin, fast weak pulse, nausea, fainting Move to cool location; loosen clothing; cool with wet cloths; have worker sip water; seek medical attention if symptoms worsen
Heat Stroke ⚠ Confusion, slurred speech, unconsciousness, seizures; heavy sweating or hot, dry skin; very high body temperature; rapid heart rate (OSHA) CALL 911 IMMEDIATELY. Move worker to a cool area and cool rapidly: cold-water or ice-bath immersion is fastest (OSHA); otherwise ice or cold wet towels on the head, neck, trunk, armpits and groin. Do not force the person to drink (CCOHS). Stay with the worker until EMS arrives.
⚠ HEAT STROKE IS A LIFE-THREATENING EMERGENCY. Call 911 immediately. Do not delay emergency response. Rapid cooling is essential — every minute counts.
SECTION 5 — EMERGENCY CONTACTS & RESOURCES
SECTION 6 — TRAINING RECORD

Train all workers and supervisors before they begin work that could expose them to heat illness (CA 8 CCR 3395(h)). Oregon and Washington also require the training every year (OAR 437-002-0156(9); WAC 296-62-09560); a refresher before each hot season is good practice everywhere.

Worker NameTraining DateTrainer NameSupervisor?Signature

This template is provided for educational purposes by EHS Community (ehscommunity.com). Reference: OSHA General Duty Clause (Section 5(a)(1)); federal OSHA has no heat-specific standard and its 2024 proposed heat rule is not final. Cal/OSHA Title 8 Sections 3395 (outdoor) and 3396 (indoor); Oregon OAR 437-002-0156; Washington WAC 296-62-095 (outdoor). Check your state plan for additional requirements. In Canada, heat stress rules are set by your province or territory, or by the Canada Labour Code for federally regulated workplaces.